Cycloidal gearboxes
Cycloidal cycloidal gearbox gearboxes or reducers consist of four basic components: a high-speed input shaft, a single or substance cycloidal cam, cam followers or rollers, and a slow-speed output shaft. The input shaft attaches to an eccentric drive member that induces eccentric rotation of the cycloidal cam. In compound reducers, the first tabs on the cycloidal cam lobes engages cam fans in the casing. Cylindrical cam followers become teeth on the internal gear, and the number of cam fans exceeds the amount of cam lobes. The next track of compound cam lobes engages with cam fans on the result shaft and transforms the cam’s eccentric rotation into concentric rotation of the output shaft, thus raising torque and reducing acceleration.
Compound cycloidal gearboxes offer ratios ranging from only 10:1 to 300:1 without stacking stages, as in standard planetary gearboxes. The gearbox’s compound reduction and can be calculated using:
where nhsg = the amount of followers or rollers in the fixed housing and nops = the quantity for followers or rollers in the gradual acceleration output shaft (flange).
There are many commercial variations of cycloidal reducers. And unlike planetary gearboxes where variations derive from gear geometry, heat treatment, and finishing processes, cycloidal variations share basic design principles but generate cycloidal movement in different ways.
Planetary gearboxes
Planetary gearboxes are made of three fundamental force-transmitting elements: a sun gear, three or more satellite or world gears, and an internal ring gear. In a typical gearbox, the sun equipment attaches to the input shaft, which is connected to the servomotor. Sunlight gear transmits electric motor rotation to the satellites which, in turn, rotate in the stationary ring equipment. The ring gear is area of the gearbox casing. Satellite gears rotate on rigid shafts connected to the earth carrier and cause the earth carrier to rotate and, thus, turn the result shaft. The gearbox gives the result shaft higher torque and lower rpm.
Planetary gearboxes generally have single or two-gear stages for reduction ratios ranging from 3:1 to 100:1. A third stage can be added for also higher ratios, but it is not common.
The ratio of a planetary gearbox is calculated using the next formula:
where nring = the amount of teeth in the internal ring equipment and nsun = the number of teeth in the pinion (insight) gear.
Benefits of cycloidal gearboxes
• Zero or very-low backlash remains relatively constant during life of the application
• Rolling instead of sliding contact
• Low wear
• Shock-load capacity
• Torsional stiffness
• Flat, pancake design
• Ratios exceeding 200:1 in a concise size
• Quiet operation

Ever-Power Cycloidal Equipment technology may be the far superior choice in comparison with traditional planetary and cam indexing devices.