high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the amount of components required
high degrees of reliability and uptime
precise individual parts ensure high efficiency
prolonged service life through minimal wear
FEATURES AND BENEFITS
Ever-Power develops and manufactures cycloidal gear boxes to round off the product portfolio. In drive technology, especially in neuro-scientific tool machinery, automation and robotics, these small designed, high tranny precision equipment boxes are used specifically to meet the best demands for stiffness, functionality and efficiency. In addition to the constantly extended regular range, these cycloidal precision equipment boxes could be adapted to consumer requirements upon request.
Able to handle larger “shock” loads (>500%) of rating in comparison to worm, helical, etc.
High reduction ratios and torque density in a compact dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to engine for longer service life
Just ridiculously rugged since all get-out
The entire Ever-Power design proves to be extremely durable, and it needs minimal maintenance following installation. The Ever-Power is the most dependable reducer in the industrial marketplace, and it is a perfect match for applications in large industry such as oil & gas, primary and secondary metal processing, industrial food production, metal cutting and forming machinery, wastewater treatment, extrusion products, among others.
Cycloidal advantages over additional styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that make use of cycloidal gearing technology deliver the the majority of robust solution in the the majority of compact footprint. The main power train is made up of an eccentric roller bearing that drives a wheel around a couple of inner pins, keeping the reduction high and the rotational inertia low. The wheel includes a curved tooth profile instead of the more traditional involute tooth profile, which gets rid of shear forces at any point of contact. This design introduces compression forces, instead of those shear forces that could can be found with an involute equipment mesh. That provides numerous overall performance benefits such as for example high shock load capability (>500% of ranking), minimal friction and wear, lower mechanical service elements, among numerous others. The cycloidal design also has a huge output shaft bearing period, which provides exceptional overhung load features without requiring any additional expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the image demonstrated, the green shaft may be the input and its rotation causes an eccentric motion in the yellow cycloidal disk. The cycloidal disk can be geared to a stationary outer band, represented in the animation by the outer band of grey segments. Its movement is transferred to the purple output shaft via rollers or pins that interface to the holes in the disk. Like planetary gearing, the result shaft rotates in the contrary direction to the insight shaft. Because the person parts are well-appropriate to 3D printing, this opens the entranceway to easily prototyping custom styles and gearing ratios.
We have more information concerning cycloidal gearbox.