Custom Pulleys
Ever-power has the expertise and specialized capabilities to manufactures pulleys that are created for the most intricate applications. Our state-of-the-art technology can accommodate any kind of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it is technically feasible, we are in a position to produce it no matter what size, material or fine detail required. Furthermore to assist with your projects Ever-power can produce a prototype along with any production quantity.
Contact Application Engineering to go over your custom pulley requirements and design challenges. You can also design your personal pulley model using our customized 3D Model Configurator . Download your model or send it for a free quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum is the standard metallic for all stock pulleys and most custom pulleys. Nevertheless, there are a number of other components and finished such as steel or hard anodized aluminum that your application may require. Ever-power uses CNC technology and a highly skilled manufacturing team to make your customized pulleys with the fastest turnaround amount of time in the industry. View our Components and Finishes
We offer pulleys in numerous diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys can be manufactured with many various kinds of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys made from cast iron. We can also manufacture pulleys utilizing a variety of other materials such as steel, bronze, plastic, aluminium, and brass.
We provide assistance through the design phase of customer orders, to help our customers have the most cost effective and effective pulley or sheave style.
We use the latest inspection apparatus that helps us to maintain quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies
About Custom Pulleys
In the world of manufacturing nonstandard parts often mean “custom” parts. Customized parts mean a complete host of items 
that the majority of manufacturers can’t afford; things like unique tooling, manufacturing, and procedures. These special extras had a need to create customized parts mean a protracted lead time and, ultimately, increased prices.
For a lot of companies, creating custom parts is handled in specifically in this manner. At Torque Transmissions, nevertheless, we have a different method of handling customized parts which makes better sense for our business and for our clients businesses.
At Torque Transmitting we use a PULL production process. Pull-through production is seen as a smaller batches, quick responses to customer demands, and smooth item flow. This type of creation is an example of lean production and is the reason why we’re able to make orders to consumer specifications.
What characterizes the kind of lean manufacturing Torque Transmitting utilizes?
Simply no inventory: we make what is ordered
Same production process as is standard
Standardized tooling: we use our standard mold base system to make unique mold tooling, which results in an exceedingly quick set up
Customer’s deadline places the order in the production schedule
Once an order is started it moves through the manufacturing procedure without delays or queues
Pull-through production of this kind facilitates product customization because the products are produced when they are ordered. This allows us to offer products that will meet a customer’s requirements, rather than offering standard products that may not meet the needs of a customer or get the job done 100%.